Whey & Clear Protein
Whey Protein Isolate (WPI), Whey Protein Concentrate (WPC), and high-clarity Clear Protein blends designed for fast absorption and refreshing fruit flavors.
cGMP Certified · Made in USA
Powder Manufacturing
Turn-key contract powder blending, custom protein formulation, flavor technology, and high-speed packaging engineered for global health and sports nutrition brands.
30+Years Formulation Mastery
200,000+Sq. Ft. cGMP Production Space
100%In-House Testing & QC
GlobalExport & Customs Compliance
Contract Powder Blending
High-Quality Protein & Nutritional Powder Manufacturing for Overseas Buyers
Since 1995, Bactolac Pharmaceutical, Inc. has been a trusted USA contract manufacturer specializing in high-capacity nutritional powder blending. Operating from our state-of-the-art 200,000 square-foot facility in Hauppauge, New York, we deliver full-service powder manufacturing tailored to meet the strict quality standards required by international importers, distributors, and marketplace brand owners.
Whether you require whey protein isolates, plant-based vegan proteins, hydrolyzed collagen peptides, or complex hydration formulas, our team of experienced food scientists and R&D chemists handles raw material identity testing, custom flavor masking, uniform blending, and packaging under one cGMP roof.
- Custom protein formulations: Whey, Soy, Pea, Rice, Pumpkin, Collagen, and Clear Whey
- In-house organoleptics, sweetening systems, and instantization for smooth solubility
- Full regulatory documentation for cross-border customs clearance and Amazon compliance
Formulation Spectrum
Custom Powder Solutions Tailored to Market Demand
We provide comprehensive formulation options to help global brands launch high-potency, great-tasting powder products across sports nutrition, daily wellness, and active lifestyle segments.
Plant-Based Proteins
Non-GMO Pea, Organic Rice, Hemp, and Pumpkin seed protein combinations formulated for superior amino acid profiles and grit-free texture.
Collagen Peptides
Hydrolyzed Bovine, Marine, and Avian collagen powders blended with Hyaluronic Acid, Vitamin C, and Biotin for optimal bio-availability.
Pre & Post Workout
Energy and recovery matrices containing branched-chain amino acids (BCAAs), EAAs, L-Glutamine, Creatine monohydrate, and nitric oxide precursors.
Electrolyte Drink Mixes
Rapid hydration powders formulated with balanced Sodium, Potassium, Magnesium, and Zinc chelates engineered for fast water dispersibility.
Greens & Berry Powders
Organic green food matrices, berry antioxidants, mushroom powders, digestive enzymes, and probiotic blends with natural flavoring.
Technical Precision
Advanced Blending & Flavor Engineering
Powder manufacturing requires strict control over particle size, bulk density, flowability, and blend homogeneity. Bactolac utilizes industrial high-shear ribbon and V-blenders operating inside temperature and humidity-controlled cleanrooms to eliminate batch-to-batch segregation.
- Particle Size Optimization: Fine mesh screening and agglomeration processes prevent clumping and improve mixability in cold liquids.
- Flavor Masking Technology: Proprietary flavor systems neutralize raw ingredient bitterness in botanical extracts, amino acids, and minerals.
- Clean-Label Sweeteing: Expert blending of stevia, monk fruit, erythritol, or cane sugar aligned with retail ingredient blacklists.
- Allergen Clean Out Controls: Dedicated allergen sanitation protocols between production runs prevent cross-contamination for dairy-free and gluten-free claims.
Quality Assurance
Rigorous Testing & Global Compliance Standards
Bactolac operates under strict FDA 21 CFR Part 111 Good Manufacturing Practices. Overseas buyers receive complete audit support and comprehensive analytical test reports verifying batch purity, potency, and safety before final pallet release.
Retail Ready Packaging
Versatile Packaging Solutions for International Markets
From high-volume tubs to single-serve stick packs, our automated packaging lines accommodate diverse retail formats tailored for e-commerce, supermarket shelf placement, and commercial distribution.
Wide-Mouth HDPE Jars
Standard HDPE/PET protein tubs ranging from 8 oz to 5 lbs with induction seals, scoop insertion, and tamper-evident shrink bands.
Single-Serve Stick Packs
Convenient, portable stick pouches ideal for hydration mixes, pre-workouts, and collagen powders, packed into custom printed retail cartons.
Flexible Gusset Bags
Resealable pouch packaging offering reduced shipping weight and contemporary branding options for plant-based protein lines.
Bulk Drum Shipments
Industrial-scale powder blending supplied in food-grade polyethylene-lined fiber drums for international bulk re-packaging plants.
B2B Workflow
Our Step-by-Step Powder Production Process
Clear, transparent communication ensures your custom powder formula advances seamlessly from initial quotation to global dispatch.
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Project Brief
Define target protein source, flavor expectations, serving size, packaging format, target market, and volume requirements.
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R&D & Flavoring
Formulation chemists build the recipe, optimize solubility, select sweetening systems, and refine flavor samples for approval.
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Raw Material QC
Incoming active ingredients and botanical raw materials undergo strict quarantine and identity verification testing.
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cGMP Blending
Precision blending under validated HVAC cleanroom parameters with in-process bulk density and uniform checks.
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Filling & Export
High-speed filling, induction sealing, labeling, CoA generation, and freight-ready pallet packaging for export shipment.
Procurement Questions
Frequently Asked Questions
Essential guidance for purchasing managers, importers, and product managers sourcing USA powder contract manufacturing.
We formulate and blend whey protein isolates and concentrates, plant-based proteins (pea, rice, soy, pumpkin seed), hydrolyzed collagen peptides, clear proteins, electrolyte drink mixes, greens/superfood powders, pre-workout formulas, and meal replacement shakes. Our R&D team can also customize formulas with added vitamins, minerals, digestive enzymes, and probiotics.
Our standard production MOQs generally start at 1,000 kg for powder blending, which equals roughly 2,000 to 3,000 retail containers depending on fill weight. For specialized single-serve stick packs or custom pilot runs, MOQs are evaluated based on raw material availability and packaging parameters.
Yes. Our on-site R&D team specializes in organoleptic profiling, flavor-masking active botanicals, and creating balanced flavor systems (such as Chocolate, Vanilla, Strawberry, Fruit Punch, and exotic natural profiles) using natural sweeteners like Stevia, Monk Fruit, or custom sweetener blends.
We routinely supply comprehensive documentation packages required by international health authorities and customs agencies. This includes Certificates of Analysis (CoA), Certificates of Free Sale, Master Batch Production Records, Allergen Statements, GMO Declarations, BSE/TSE Free Certificates, and heavy metal test results.
Every powder lot is blended using validated mixing times tested for ingredient homogeneity. Our manufacturing cleanrooms maintain strict temperature and humidity controls, and all equipment undergoes validated sanitation procedures and swab testing between production batches to prevent cross-contact of allergens.
Start Your Custom Powder Manufacturing Project
Contact our technical procurement team today to discuss your powder formulation, MOQ pricing, flavor samples, and international logistics requirements.