Product Testing Lab
Our on-site analytical and microbiological laboratories perform incoming raw material identity verification, heavy metals assay, micro testing, stability testing, and finished product verification on every batch.
Turn-Key Manufacturing
Full-Service Contract & Private Label Solutions for Global Brands
When bringing a new dietary supplement to market or scaling up existing product lines, global brand owners, importers, and distributors require a reliable US-based manufacturing partner. Bactolac Pharmaceutical delivers complete turn-key solutions backed by over 30 years of industry leadership in Hauppauge, New York.
Our expansive production capabilities allow us to manage every critical phase of supplement production under one roof. From raw material identity testing and custom formulation development to advanced coating, tableting, encapsulation, and export packaging, we maintain absolute control over product specifications, quality assurance, and delivery schedules.
- Comprehensive raw material choices with verified purity and potency certificates
- In-house Ph.D. R&D scientists providing custom formulation optimization
- Strict cGMP FDA 21 CFR Part 111 and NSF-registered compliance
- Complete export documentation for seamless international customs clearance
End-to-End Execution
Four Core Technical Pillars of Our Manufacturing Process
We streamline supplement manufacturing into a seamlessly integrated single-source workflow, eliminating handoff delays and vendor markups.
Formula Development
Our experienced formulation scientists assist in refining your product concepts. We integrate the latest clinically studied ingredients, optimize bio-availability, and ensure shelf-life stability.
Packaging & Labeling
Full-scale packaging capabilities including HDPE/PET bottles, wide-mouth jars, blister packing, gusset bags, stick packs, single-serve pouches, and automated label application with full tamper evidence.
Taste & Flavor Engineering
Unmatched expertise in masking unpleasant dietary active flavors, boosting mouthfeel, and engineering clean natural sweetener systems across powders and chewables for international markets.
Full Dosage Portfolio
Comprehensive Dosage Forms & Formulations Offering
Whether you need custom contract manufacturing or ready-to-market private label supplement formulations, our multi-line production capabilities cater to every dosage form.
Powders & Blends
Custom Powder Manufacturing
High-shear and ribbon blending for sports nutrition, health, and dietary beverage mixes. Engineered for rapid dissolution, uniform active dispersion, and superior sensory profiles.
- Nutritional Shake Combinations & Meal Replacements
- Collagen Protein Powders & Hydration Formulas
- Electrolyte Drink Mixes & Pre-Workout Powders
- Organic Green Food Powders & Red Berry Antioxidants
- Multi-Vitamin & Mineral Bulk Powder Blends
Compression Technology
Advanced Tablet Manufacturing
High-speed rotary tablet presses capable of producing varied shapes, custom embossing, time-release matrices, and functional coatings engineered for optimal disintegration and absorption.
- Bi-Layer & Multi-Layer Sustained Release Tablets
- Chewable & Sublingual Fast-Melting Formulations
- Effervescent & Enteric Coated Delivery Systems
- Pharmaceutical Glaze, Color Coating & Clear Film Coating
- Custom Mold Shapes, Embossed Branding & Scored Tablets
Encapsulation
Capsules & Liquid-Filled Hard Capsules
High-speed encapsulation handling powder, beadlet, and liquid fills. Available in size 000 through size 4 in gelatin, vegetarian, non-GMO, and organic shell options.
- Liquid-Filled Hard Veggie & Gelatin Capsules
- Vegetarian (HPMC) & Pullulan Clean-Label Capsules
- Delayed-Release (Acid-Resistant) Capsules for Probiotics
- Imprinted, Two-Tone & Custom Color Capsule Shells
- Nanoparticle Powder Fill Encapsulation
Softgels & Modern Packaging
Softgels & Turn-Key Packaging Solutions
Specialized softgel production for lipid-based actives, paired with automated packaging systems designed to protect product integrity during international freight.
- Softgels: Omega-3 Fish Oils, Vitamin E, Vitamin D3/K2
- HDPE & PET Amber/Clear Bottles with Child-Resistant Closures
- Blister Packaging (Alu-Alu & PVC/Alu) for Unit Dose Protection
- Stick Packs & Single-Serve Foil Pouches for On-The-Go Use
- Full-Body Heat Shrink Sleeves & Induction Foil Tamper Seals
High Capacity Facilities
Daily Production Capacity to Support Global Scale
Overseas importers and high-growth brands need a manufacturing partner that can absorb market demand spikes without compromising lead times or quality controls.
| Manufacturing Process / Operation | Daily Production Output Capacity |
|---|---|
| Tablet Compression | 35 Million Units / Day |
| Tablet Coating (Film, Enteric, Color) | 25 Million Units / Day |
| High-Shear Powder Blending | 30,000 kg / Day |
| Capsule Encapsulation | 25 Million Units / Day |
| High-Speed Bottling & Labeling | 200,000 Bottles / Day |
| Powder Container Filling | 70,000 Tubs / Day |
| Stick Pack Sachet Packaging | 150,000 Packs / Day |
| Single Serve Pouch Packaging | 120,000 Pouches / Day |
| Blister Packing (Alu-Alu / PVC) | 500,000 Cards / Day |
Strategic Sourcing Guide
Understanding the Difference: Contract vs. Private Label
Choosing the right manufacturing model depends on your brand's speed-to-market priorities, R&D investment budget, and custom intellectual property goals.
Custom Specification
Contract Manufacturing
Under a custom contract manufacturing agreement, your brand provides the specific formula, raw material grade parameters, and target active levels. Bactolac manufactures strictly to your proprietary Master Manufacturing Record (MMR).
- Ideal for established brands with unique, patentable formulas
- Complete customer ownership of formulation IP
- Custom batch sizes and specialized ingredient sourcing
- Requires initial pilot batch trials and stability validation
Rapid Commercialization
Private Label Manufacturing
Private label manufacturing allows you to capitalize on Bactolac’s library of pre-formulated, stability-tested, market-proven dietary supplements. You select the packaging, add your custom label, and go to market fast.
- Faster lead times and lower initial minimum order quantities (MOQs)
- Pre-verified ingredient stability and active assays
- Significantly reduced upfront R&D and laboratory testing costs
- Ideal for quick product line extensions and market testing
Quality Assurance & Export
Rigorous QC Testing & Global Compliance for Overseas Importers
Navigating global regulatory standards requires an experienced US manufacturer. Bactolac operates under FDA 21 CFR Part 111 cGMP guidelines and is independently registered by NSF. Every manufacturing run is accompanied by strict quality control documentation required for international shipping and marketplace approvals (including Amazon, retail chains, and international health ministries).
- Raw Material Authentication: FTIR identity testing, HPLC assays, and heavy metal screening (Pb, Cd, As, Hg) on all raw ingredients before production entry.
- Microbiological Testing: Comprehensive pathogen screening (Salmonella, E. coli, Staph, Yeast & Mold) conducted in our isolated micro-biology lab.
- Export Paperwork Package: Certificates of Analysis (COA), Certificates of Free Sale (CFS), Allergen Statements, Non-GMO Declarations, and BSE/TSE Free attestations provided with every shipment.
- Amazon & Retail Compliance: Full testing suites that meet or exceed Amazon ISO 17025 accredited laboratory testing requirements.
Flavor Engineering
Advanced R&D Flavor Masking & Formula Enhancement
Consumer retention in dietary supplements depends directly on taste and sensory experience. Botanical extracts, vitamins, and minerals frequently possess bitter, astringent, or metallic taste profiles that require sophisticated masking.
Our in-house flavor scientists utilize proprietary masking agents, micronization, and natural flavoring systems (organic fruit powders, stevia, monk fruit, natural aromas) to turn challenging active formulations into pleasant-tasting powders, chewable tablets, and liquids.
- Decades of experience masking high-dose botanicals, amino acids, and minerals
- Custom sweetener engineering for Sugar-Free, Keto, Organic, and Vegan claims
- Pilot batch sensory testing prior to full production scale-up
B2B Buyer FAQ
Frequently Asked Questions for Sourcing Managers
Key information for international buyers, importers, and brand owners sourcing supplement contract manufacturing from the USA.
Contract manufacturing involves producing a custom formula designed specifically according to your unique ingredient requirements, active potencies, and brand specifications. Private label manufacturing involves choosing from our library of ready-made, pre-tested, high-quality stock formulas that can be immediately labeled and packaged with your artwork for faster market launch.
Our facility can produce up to 35 million tablets, 25 million capsules, and 30,000 kg of powder daily. Bottling capacity reaches 200,000 bottles per day. Standard lead times typically range between 6 to 10 weeks depending on raw material sourcing and packaging component approvals.
Bactolac operates in full compliance with FDA 21 CFR Part 111 cGMP regulations and holds NSF Registered GMP certification. We are also certified for USDA Organic manufacturing (via QAI) and offer Kosher and Halal production capabilities upon customer request.
Yes. We regularly export to buyers in Europe, Canada, Asia, the Middle East, Australia, and South America. We supply full export documentation including Certificates of Analysis (COA), Certificates of Free Sale (CFS), Allergen Declarations, BSE/TSE statements, and manufacturing process flow charts required by foreign regulatory bodies.
Yes. All of our raw materials and finished goods undergo rigorous analytical assays, heavy metal testing, and microbiological analysis that fulfill Amazon's strict quality assurance documentation guidelines.
Start Your Supplement Manufacturing Project
Contact our project management team today to review your formulation brief, request a competitive quote, or arrange a facility audit.